Generac QT 5.4L Manual de usuario Pagina 1

STANDBY GENERATOROWNER'S MANUALThis manual should remain with the unit.A new standard of reliabilitySerial NumberQT5.4L100kWModelsCover008 Rev.

SPECIFICATIONSGENERATORType ... SynchronousRotor Insulation ...

COLD WEATHER KITFor cold climates, optional cold weather kit (part num-ber 0F6148A) is recommended. The kit includes:• Battery Warmer• 4” Junction Bo

5.4L & 6.8L IGNITION DESCRIPTIONThis single-fire Ignition is intended to operate with a 10-cylinder, 6.8L engine and an 8-cylinder, 5.4L engine.Th

GENERATOR AC LEAD CONNECTIONSSee “Voltage Codes”. This generator may be rated at any one of three voltages, either single-phase or three-phase. The el

INSTALLATIONRefer to the separate “Installation Guide QT Product Line” supplied with the unit.PREPARATION BEFORE START-UPThe instructions in this sect

START-UP CHECKLIST Before working on the generator, ensure the fol-lowing:• The AUTO/OFF/MANUAL switch is in the OFF position.• The 120VAC supply to

GENERATOR CONTROL AND OPERATIONRefer to the appropriate control panel operator’s manual for this unit.OPERATING UNIT WITH MANUAL TRANSFER SWITCHIf the

MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES  Before working on the generator, ensure the fol-lowing:• The AUTO/OFF/MANUAL switch is in t

ENGINE COOLANTCheck coolant level in coolant recovery bottle. See the “Specifications” section.• Add recommended coolant mixture as necessary.• Peri

7. Start engine and check for oil leaks.Figure 10.2 - Oil FilterOilDipstickOil FilterCHANGING THE ENGINE AIR CLEANERTo replace the engine air cleaner

Standby Generator SetsTable of ContentsSECTION PAGESAFETY RULES ... 1-1INTRODUCTION ...

Finally, have the insulation resistance of stator and rotor windings checked. If insulation resistances are excessively low, the generator may require

SERVICE SCHEDULE30 KW - 150 KW STANDBY GAS ENGINE DRIVEN GENERATOR SETSThe following is a recommended maintenance schedule for standby gas engine driv

Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com

Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com

Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com

TROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defective 2.

Standby Generator SetsNotes

Standby Generator SetsNotes

1 0F9952 1 ASSY ROTOR 2390 80KB3 CPL0F3417 1 ASSY ROTOR 390 2P 100K BRSHLS0F2984 1 ASSY ROTOR 390 2P 150K BRSHLS2 0F9949 1 ASSY STATOR 80KW 1PH 2P BRS

Study these SAFETY RULES carefully before install-ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the un

1 0F2885 1 PANEL CB CONN BOX2 0F2883 1 STAND RH CONTROL 0F9637 (4) 1 STAND RH CONTROL, TWO HOLE (FOR 5.4L 100KW &4.6L 80KW 1PHASE)3 0F3685 1 S

3.) UL CIRCUIT BREAKER (225AF)A 0F4173 1 COVER CB C5 225AFB 065469 1 DECAL DANGER HIGH VOLTAGEC 0F4165$ REF CIRCUIT BREAKERS 200A FRAMED 0F4186 1 COVE

1 0F2885 1 PANEL CB CONN BOX2 0G0171 1 STAND, RH CONTROL CPL C50G0171A 1 STAND RH CONTROL CPL C5 2 HOLE3 0G0172 1 STAND, LH CONTROL CPL C54 023484N 1

1 0F2687 1 WELDMENT RADIATOR SUPPORT1502 0F2611 1 RADIATOR 680 X 680 X 70 CPL3 0F5254 1 V-BELT 31/64" X 62-3/8"0F5253 1 V-BELT 31/64" X

1 0F3099 1 MTG BASE CP 5.4L 100KW DD2 065852 1 SPRING CLIP HOLDER .37-.623 052252 5 DAMPENER VIBRATION4 052257 5 SPACER .49 X .62 X 1.87 PWDR/ZINC5 05

• Before performing any maintenance on the gen-erator, disconnect its battery cables to prevent accidental start-up. Disconnect the cable from the bat

1 0F3408 1 TRAY BATTERY2 0F3411 1 STRAP BATTERY RETAINMENT3 058208 1 BATT 12VDC 24F 6254 022131 1 WASHER FLAT 3/8-M10 ZINC5 050331A 1 BATT POST COVER

COMPONENTS INCLUDED IN 0F1826E 1 0F1823 1 ENCL H CONTROL PANEL 2 0F1824 1 COVER CONTROL PANEL 3 0F2606 1 HINGE CONTINUOUS H-PNL 4 036261 6 RIV

1 0F2807C 1 PIPE EXH MAN R/H 6.8L G/B CPL (6.8L C5)0F2807E 1 PIPE EXH MAN R/H 5.4L G/B & 2P (5.4L C5)0F9207 1 PIPE EXH MANIFOLD 4.6L RH2 0F2807B 1

1 0D2513D 1 AIR CLNR BTM PLT W/CPLR 8.1L2 0F5419 1 ELEMENT AIR FILTER3 0F4268 1 TOP PLATE VENTURI4 0F4270A 1 HOLD DOWN AIR CLEANER PLATED5 0F6977 1 PL

1 * 0F3883 1 TUBE HEATER WATER 2 * 0F1960 1 ENGINE 5.4L FORD3 0F2842 8 IGNITION COIL ASSY FORD4 0F2843 1 GASKET THERMOSTAT HOUSING FORD 5 ** 0

1-3INTRODUCTIONThank you for purchasing this model of the standby generator set product line.Every effort was expended to make sure that the informati

1 0D9913 16 SCREW SHC M8-1.25 X 35 SS2 0E9747 1 STARTER 12 VOLT3 0F3514 1 SPACER FLEXPLATE 5.4L/6.8L (1800 RPM ONLY)4 0F3903C 1 FLEX PLATE 2 POLE 5.4L

1 049721 4 SCREW HHC M6-1.0 X 35 G8.8 BLK2 065908 1 SUPPORT NAT GAS SOLENOID3 0F6261G 1 REGULATOR ASSM 5.4L 80KW NG0F6261C 1 REGULATOR ASSM 5.4L 100KW

1 033212 4 SCREW HHC 5/16-18 X 1-1/4 G52 065908 1 SUPPORT NAT GAS SOLENOID3 0F6261H 1 REGULATOR ASSM 5.4L 80KW LPV (5.4L 80KW)0F6261J 1 REGULATOR ASSM

(2) 1 0F5873 1 REAR WRAP C5(2) 2 0F5868 4 DOOR C5(2) 3 0F5872 2 CENTER SUPPORT C5(2) 4 0F5871 2 DISCHARGE DUCT LH & RH SIDE C5(2) 5 0F5869 2 FRONT

IDENTIFICATION RECORDDATA LABELEvery generator set has a DATA LABEL that contains important information pertinent to the generator. The data label, wh

EQUIPMENT DESCRIPTIONThis equipment is a revolving field, alternating cur-rent generator set. It is powered by a gaseous fueled engine operating at 18

Standby Generator SetsWarrantyPrinted in U.S.A.GENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FORCOMMERCIAL PRODUCT 50kW AND ABOVEFor a period of two

ENGINE PROTECTIVE DEVICESThe standby generator may be required to operate for long periods of time without an operator on hand to monitor such engine

FUEL SYSTEMFUEL REQUIREMENTSThe standby generator may be equipped with one of the following fuel systems:• Natural gas fuel system• Propane vapor (P